Sinister Diesel Blue EGR Cooler for 2004-2007 Ford Powerstroke 6.0L (SD-6.0EC04.5-01-20)


  • Stainless Steel Construction
  • Fully TIG Welded and Pressure Tested
  • Improved exhaust gas flow
  • Finished in Sinister Blue Hi-Temp Cerakote
  • Limited Lifetime Warranty

In Stock


Sinister Diesel has reinvented the Exhaust Gas Recirculation (EGR) cooler with this great new model for the 6.0L Powerstroke with the same fit as the stock unit from Ford. A major concern with the factory EGR Cooler is that when the internal brazing cracks, it will allow coolant to be sucked into the intake manifold. From the manifold it enters the combustion chamber which usually results in a blown head gasket or hydro-locked motor and costly repair bills for thousands of dollars!

If you’re tired of clogs and the possibility of a catastrophic failure with the stock 6.0 Powerstroke EGR cooler, or if you just want to prevent future headaches from unnecessary maintenance, replace it with one of Sinister Diesel’s upgraded EGR cooler. Instead of the narrow internal cooling fins with brazed connections, they assemble each 6.0 Powerstroke EGR cooler using high-flow stainless steel tubing with quality TIG welds for reliability that the stock units can’t match. And because of the factory-matching fit, installation is easy. You won’t even have to remove the intake manifold!

Additional information

Weight 7 lbs
Dimensions 7 × 7 × 23 in


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